Technology

Robots Aren’t Done Reshaping Warehouses

Colleagues don’t hear complaints when Digit spends the afternoon unloading boxes from tractor trailers in the heat of over 100 degrees Celsius. A blue and white humanoid robot, Digit was designed to handle difficult, cumbersome and dangerous tasks in warehouses.

Robot movements that have been studying how birds walk for years include subtle swaying of the frame at rest, dispelling the unpleasant tranquility that plagues humans. Also, I won’t talk because the speech recognition technology is not yet advanced enough.

Jonathan Hurst, Chief Technology Officer and Founder of Agility Robotics, said: The company behind Digit.

Robotics and automation are nothing new to logistics. Conveyor belts, scanners and other innovations have helped automate and accelerate the speed-engaged industry for decades. However, the pace of investment and change driven by the pandemic e-commerce boom, tight labor markets, and fragile supply chains has skyrocketed in recent years. According to experts, robotics will change the way warehouses operate and design.

Tye Brady, Chief Technology Officer of Amazon Robotics, said: With the acquisition of robotics company Kiva Systems, the e-commerce giant, which helped transform the industry into automation in 2012, has deployed more than 500,000 robotics units, including the first fully autonomous mobile robot, Proteus. ..

Labor organizations have different views. Technology can make work safer and more secure, but the industry is too focused on using it as a cost-cutting measure, said California’s non-profit group Warehouse Worker Resource Center. Executive Director Sheheryar Kaoosji said.

“It has always wanted to reduce labor costs, and reducing labor has been what the industry has seen for decades as a way to save money,” he said.

According to the company, the adoption of robotics in warehouses will increase by more than 50% over the next five years. Survey conducted by the Material Handling Institute,Industry group. The goal is a mechanical orchestration that allows a team of robots operated by advanced software and artificial intelligence to move boxes and products in a seamless environment.

Erik Nieves, CEO of PlusOne Robotics, which has partnered with Yaskawa America to bring robotic arms to the FedEx sorting facility in Memphis, said: “Even today, many warehouses are just racks, carts, and clipboards. They won’t be able to catch up.”

Large companies aspiring to stay on the cutting edge have invested billions of dollars. For example, Wal-Mart recently announced a contract with Symbotic to install belt, picker and self-driving car systems in all 42 major retailers’ sorting facilities.

Last year, Amazon, which accounted for 38% of robot investment in the industry, announced a $ 1 billion industrial innovation fund in April to help robot companies such as agility. Grocery store Kroger has also opened five of its 20 planned warehouses with Ocado automated systems for packing and shipping fresh groceries.

The seeds of the warehouse robotics surge were planted during the 2008 recession, when automakers who were heavily dependent on robotics were hit by a significant and long-term recession. Many innovators today have a background in the automotive industry, and Logistics believes the opportunity for innovation is ripe.

However, unlike assembly line manufacturing, warehouses require considerable flexibility. Most recently, systems such as vision and artificial intelligence have become cheaper and more powerful, allowing us to classify tens of thousands of different products streamed through e-commerce warehouses. This technological leap is part of the greater acceptance of robotics. The industry saw a 28% increase in purchases between 2020 and 2021. Association for a high degree of automation..

Beyond big companies like Wal-Mart and Amazon, technology has become more affordable and pervasive throughout the industry, said Rueben Scriven, senior analyst at Interact Analysis for warehouse automation. He predicts that investment in robotics and automation will increase by 25% this year alone.

Real estate companies are also investing in robotics start-ups. For example, Prologis, an industrial giant with a global warehouse network, is pouring tens of millions of dollars into robotics companies through the Prologis Ventures Fund.

“Netflix was the only company that could understand streaming video, but suddenly it wasn’t,” said Zach Stewart Rogers, a professor at Colorado State University. “Other companies will start catching up with Amazon’s leads.”

Demand for commercial interpersonal robots from companies such as Fetch and Locus is increasing. These so-called cobots can look like Segways carrying bottles and move back and forth between workers throughout the facility. Raw material costs, such as soaring steel prices, make these robots cheaper and faster to deploy than automated conveyor systems. Some companies have introduced a “robot as a service” business model for leasing these machines to warehouse operators.

Many industry analysts add that the growing interest in robots is due to the tight labor market due to high turnover rates and competitive wages in other areas. Automation is one of the means companies can use to deal with problems.

Robots will not replace workers in the short term, but rather make them more efficient and productive, according to Scriben. Humans head the crew and command and maintain a team of robots.

Robots can also assist in recruitment, said William O’Donnell, managing director of Prologis Ventures.

“It will improve the quality of the worker’s experience, because individuals will learn how to manage and keep robots up and running instead of manually manipulating them,” he said. .. “It creates a career path and a more sophisticated skill set.”

But workers haven’t always found significant benefits in advancing robotics, said worker advocate Kaoosji. Investing in new technologies will need to involve worker participation to ensure that work evolution does not leave long-standing workers behind.

Working at machine speed would overwhelm employees, he said. “It’s basically a conveyor belt problem. Lucy Ricardo and chocolate “I Love Lucy,” he said. “If your machine is driving the pace of work, you must maintain that the machine is determined to be the pace of your work.”

Warehouse builders and operators are already seeking advice on how to optimize new spaces for a new generation of robotics, said Seegrid CEO James H. Rock. .. This creates an autonomous mobile robot that crosses the floor of the warehouse.

He believes that a “light-out” warehouse with robots running 24 hours a day will arrive in 3-4 years, without the need for air conditioning or lighting to suit human needs. Too many people in the industry have seen the benefits of increasing efficiency and reducing costs and worker accidents, he said.

It is unclear to what extent the increased efficiency of robotics will affect the overall demand for warehouse space. For example, Symbotic claims that half the space can provide the same amount of traditional warehousing. Humans and robots tend to occupy about the same amount of space on the warehouse floor, but only one break room is needed.

The bigger challenge is the dilapidated space of the industry. According to a report by real estate service company Newmark, one-third of warehouses are more than 50 years old and 70% were built before the 21st century. Landlords usually do not make these investments themselves. Tenants and major retailers tend to fund improvements in robotics and automation.

Warehouses need to be connected to more advanced wireless and 5G networks to allow machine fleets to communicate, in addition to significantly expanded power needs and charging stations.Newmark is the power usage of the US industrial sector Grow more than twice as fast as other sectors In real estate in the coming decades.

“We are primarily building the same building,” said Steve Kros, a regional partner for Transwestern, a warehouse-focused developer. “A typical vanilla building that can accommodate as wide a range of tenants as possible. But now they use two to three times as much electricity as previous generation warehouses.”

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